BRILLIANCE APPAREL
Head Office in Singapore
Branch Office in Hong Kong
Established in 2023
Total Workforce 4700 people
Total 9 Factories in Sri Lanka
Manufacturing Woven Tops / Cut & Sewn Knits
Total Manufacturing Capacity 900,000pcs / Month
Brilliance Apparel (Singapore)
South Asia
Smart Shirts Lanka
(Factory)
Brilliance Apparel Lanka (Import & Export)
K1
K2
K3
K4
K5
K6
K7
K8
K9
GEOGRAPHIC LOCATION
K1 - 5mins drive from Airport / 1hr drive from Colombo port
K2 - Walking Distance from K1
K3 - 5mins drive from factory 1.
K4 - 3.5~4hrs drive from factory 1.
K5 - 5hrs drive from factory 1.
K6 - 1hr drive from factory 1.
K7 - 45mins drive from factory 1.
K8 - 3.5~4hrs drive from factory 1.
K9 - 2 hrs drive from factory 1.(Established Jan 2022)
PRODUCTION CAPACITY
FACTORY
CAPACITY PER DA
GARMENT CAPACITY
(PCS / MONTH)
(PCS / MONTH)
K1 (Woven & Knit)
5,500
132,000
K3 (Woven & Knit)
9,000
216,000
K4 (Woven)
4,500
108,000
K5 (Woven)
9,000
216,000
K6 (Woven)
3,500
84,000
K8 (Woven)
4,000
96,000
K9 (Woven)
2,500
60,000
TOTAL
912,000pcs
FACTORY INTRODUCTION
– FABRIC LAB
– FABRIC LAB
A well-equipped laboratory with a well-trained team to facilitate most of the advance testing requirements from customers
Lanka LAB has accredited by NORDSTROM & LLBEAN customers
FACTORY INTRODUCTION – WAREHOUSE & CUTTING
Cutting Capacity (Woven & Knits)
CUTTING FACTORY
OUTPUT PCS / DAY
OUTPUT PCS / MONTH
K2
18，500
444，000
K7
20，000
598，000
Total
38，500
924，000
- Total space of warehouses – 7,576 sq. meters
- Total space of Cutting – 8,845 sq. meters
- Incoming Material Inspection (based on AQL 2.5)
- 100% Cut panel inspection facility before sewing
FACTORY INTRODUCTION
– EMBROIDERY
– EMBROIDERY
EMBROIDERY CAPACITY
FACTORY
CAPACITY
STITCHES / DAY
K2+K7
8,000,000
Main facilities located at factory K2 and K7, our in-house set-up is able to cater for all needs from chest logos to overall garment panel embroideries.
FACTORY INTRODUCTION
– QA & FINISHING
– QA & FINISHING
SPECIAL VQP PROGRAMS (VENDER QUALITY PROGRAM) – POLO
a) Certified by Polo
b) Every year asses them & renew the certification
b) Every year asses them & renew the certification
c) Well established audit rooms for smooth functioning of VQP
DEDICATED QA TEAM FOR OTHER MAJOR CUSTOMERS
Dedicated QA team to handle Nordstrom / Dillard’s / L.L. Bean / Lacoste
FACTORY INTRODUCTION
– WASHING & DIPPING
– WASHING & DIPPING
Washing Capacity
PRODUCT
TYPE
CAPACITY
PCS / DAY
Tops
18,000
Knits
12,500
Bottoms
4,000
MANUFACTURE EXCELLENCE – QUALITY ASSURANCE & TQM
PROCESS IMPROVEMENTS FOR PREVENTION OF QUALITY FAILURES:
- Self–check initiatives & monitor individual performance of operators through SPS.
- Provide training & certification to the QC to ensure the effectiveness of the 100% inspection process.
- QA will focus on the pre-production and in-line manufacturing processes to prevent possible quality issue during the bulk production.
- Improve quality through deskill processes (Automation / Template Sewing) to less dependent on employees’ skill
- Continue to enhance the TQM at shop floor and follow up its effectiveness and progress on daily basis.
- Better handling of the rejected & garments to be repaired with clear identification.
- Maintain low WIP (Work In Progress) on the shop floor for better visibility on the manufacturing process.
INVESTMENT ON AUTOMATION
Our investment on automations with the ultimate goal to improve the final product quality as well as the efficiency.
The latest investment on SPS (Smart Production System) with it’s built-in AI (Artificial Intelligence) system controlling the production flow and manage the sewing line.
The latest investment on SPS (Smart Production System) with it’s built-in AI (Artificial Intelligence) system controlling the production flow and manage the sewing line.
It has allowed the supervisors to spend more time on training the machine operators to improve their skill level and output quality.
TEAM BUILDING AND CSR ACTIVITIES
Main areas of compliance is focused on:
- Labor standards
- Health & Safety
- Environmental practices
- C-TPAT
Creating a pleasant working environment for the employees.
Various community activities and donations
INTERNATIONAL ACCREDITATIONS & CERTIFICATIONS
- WRAP (World-wide Responsible Accredited Production (Gold certificate)
- ISO 9001 : 2015
- GOTS (Global Organic Textile Standards) / OCS (Organic Content Standard)
- GSV (Global Security Verification)
- SUPIMA Cotton Certification
BRILLIANCE APPAREL QUALITY POLICY
We are as Brilliance Apparel, leader of manufacturing garments committed to provide unique experience for the satisfaction of our interested parties to fulfill their needs and expectations, requirement of the ISO standard by considering the Internal and external issues.
The level of quality is continuously improved through implementation of a quality management system, which is constantly monitored for its effectiveness by considering the risks and opportunities of the operation.
